Rubber Materials & Elastomer Compound Information
Selection of the correct elastomeric rubber material for your application, be it fluid or environmental sealing, vibration isolation or dampening, impact bumpers, hoses and fluid movement and various other requires the review of numerous factors such as: dynamic or static application, system pressure, chemical compatibility; heat, cold and friction, material cost, design factors, installation practices, use of the product, product projected life and corresponding maintenance frequency.
Due to the number of interacting forces, it is STRONGLY RECOMMENDED THAT YOUR ELASTOMER SELECTION BE RIGOROUSLY TESTED IN THE ACTUAL APPLICATION, performance assumptions must be checked so that you are certain that all variables have been carefully considered.
Elastomers Introduction:
Elastomers are long-chain polymers which are capable of cross-linking which is referred to as vulcanization. The vulcanization process cross-links the polymer chains via chemical bonds creating the elastic or "rubbery" or "memory" properties.Elastomers are typically described by type or family based on the base polymer used in the formulation. These classifications are summarized per the ASTM D 1418 standard below and more detail is available for each of the families by clicking on the Chemical Description contained in the summary.
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General Description |
Chemical Description |
Abbreviation (ASTM 1418) |
Nitrile | Acrylonitrile-butadiene rubber | NBR |
Hydrogenated Nitrile | Hydrogenated Acrylonitrile-butadiene rubber |
HNBR |
Ethylene-Propylene | Ethylene propylene diene rubber | EPDM |
Fluorocarbon | Fluorocarbon Rubber | FKM |
Chloroprene | Chloroprene rubber | CR |
Silicone | Silicone rubber | VMQ |
Fluorosilicone | Fluorosilicone rubber | FVMQ |
Polyacrylate | Polyacrylate rubber | ACM |
Ethylene Acrylic | Ethylene Acrylic rubber | AEM |
Styrene-butadiene | Styrene-butadiene rubber | SBR |
Polyurethane | Polyester urethane / Polyether urethane | AU / EU |
Natural rubber | Natural rubber | NR |
General Properties of Elastomer Classes & Rubber Compounds:
Very Good |
Good |
Average |
Poor |
Not Recommended |
Basic Property |
NBR |
HNBR |
EPDM |
FKM |
CR |
ACM |
AEM |
SBR |
AU/EU |
VMQ |
FVMQ |
NR |
Economy of Material | ||||||||||||
Compression Set Resistance | ||||||||||||
Resilience (Rebound) | ||||||||||||
Tear Strength | ||||||||||||
Heat Aging Resistance | ||||||||||||
Ozone Resistance | ||||||||||||
Resistance to Oil & Grease | ||||||||||||
Fuel Resistance | ||||||||||||
Water Swell Resistance | ||||||||||||
Gas Impermeability | ||||||||||||
Dynamic Service / Abrasion Res. | ||||||||||||
High Temperature - Standard | 100°C | 140°C | 140°C | 190°C | 120°C | 140°C | 140°C | 100°C | 70°C | 230°C | 200°C | 100°C |
High Temperature - Special | 120°C | - | - | - | - | - | - | - | - | 240°C | - | - |
Low Temperature - Standard | -30°C | -30°C | -50°C | -10°C | -40°C | -50°C | -40°C | -40°C | -50°C | -50°C | -50°C | -50°C |
Low Temperature - Special | -50°C | -40°C | - | -30°C | - | - | - | - | - | - | - | - |
Elastomer Classes & Rubber Material Compounds Class and Type Details:
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Temperature Range (dry heat) |
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low |
high |
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-22 °F -30 °C |
212 °F 100 °C |
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Application Advantages |
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» excellent compression set, » superior tear resistance » abrasion resistance |
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Application Disadvantages |
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» poor weather resistance » moderate heat resistance |
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Modifications |
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» acrylonitrile content (ACN) from 18% to 50% » peroxide vs. sulfur donor cure system » XNBR improved wear resistance formulation |
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Primary Uses |
Specialized Applications |
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O-rings, rubber seals and custom molded rubber components for: » Oil resistant applications » Low temperature applications » Fuel systems, automotive, marine, and aircraft » General Industrial Use |
» NBR NSF standard 61 for potable water applications » NBR WRc, KTW water applications » NBR FDA white list compounds |
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Temperature Range (dry heat) |
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low |
high |
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-22 °F -30 °C |
300 °F 149 °C |
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Application Advantages |
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» excellent heat and oil resistance » improved fuel and ozone resistance (approximately 5X) over Nitrile » abrasion resistance |
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Application Disadvantages |
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» increased cold flow with hydrogenation » decreased elasticity at low temperatures with hydrogenation over standard nitrile |
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Primary Uses |
Modifications |
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O-rings, rubber seals and custom molded rubber components for: » Oil resistant applications » Oil well applications » Fuel systems, automotive, marine, and aircraft » General Industrial Use |
» acrylonitrile content (ACN) from 18% to 50% » peroxide vs. sulfur donor cure system |
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Temperature Range (dry heat) |
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low |
high |
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-60 °F -51 °C |
300 °F 149 °C |
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Application Advantages |
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» excellent weather resistance » good low temperature flexibility » excellent chemical resistance » good heat resistance |
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Application Disadvantages |
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» poor petroleum oil and solvent resistance |
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Modifications |
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» sulfur-cured and peroxide-cured compounds » third comonomer EPDM, copolymer ethylene and propylene EPM |
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Primary Uses |
Specialized Applications |
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O-rings, rubber seals and custom molded rubber components for: » Water system seals, faucets, etc. » Brake systems » Ozone exposure applications » Automotive cooling systems » General Industrial Use |
» glycol-based brake system seals » FDA approved applications » NBR NSF standard 61 for potable water applications » NBR WRc, KTW water applications |
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Temperature Range (dry heat) |
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low |
high |
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5 °F - 15 °C |
390 °F 199 °C |
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Application Advantages |
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» excellent chemical resistance » excellent heat resistance » good mechanical properties » good compression set resistance |
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Application Disadvantages |
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» poor low temperature flexibility » poor resistance to hot water and steam |
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Modifications |
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» differing monomer compositions and fluorine content (65% to 71%) for improved low temperature, high temperature, or chemical resistance performance |
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Primary Uses |
Specialized Applications |
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O-rings, rubber seals and custom molded rubber components for » Automotive fuel handling » Aircraft engine seals » High temperature applications requiring good compression set » General industrial seals and gaskets |
» degree of fluorination (A, B, F, GB, GF, GFLT, GBLT, GLT, ETP) » copolymer or terpolymer of fluorinated hydrocarbon monomers |
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Temperature Range (dry heat) |
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low |
high |
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- 40 °F - 40°C |
250 °F 121°C |
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Application Advantages |
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» moderate resistance to petroleum oils » good resistance to ozone, UV, oxygen » excellence resistance to Freon® and ammonia |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » refrigeration industry applications » general purpose seals, hose and wire |
» moderate water resistance » not effective in solvents environments |
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Temperature Range (dry heat) |
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low |
high |
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-60 °F -51 °C |
300 °F 149 °C |
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Application Advantages |
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» petroleum fuel and oil resistance » resists flex cracking » good ozone resistance » good heat resistance |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » Automotive transmissions. » Automotive steering systems |
» poor compression set performance relative to NBR » lesser water resistance and low temperature performance than some other elastomers |
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Temperature Range (dry heat) |
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low |
high |
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- 40 °F - 40 °C |
300 °F 149 °C |
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Application Advantages |
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» excellent vibration dampening » excellent heat aging characteristics » good dynamic property retention over a wide temperature range » resistance to transmission fluids, water, glycol mixtures, and alkalies |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » Automotive sealing applications. » Automotive transmissions » Power steering seals |
» not recommended for exposure to fuel, brake fluid, aromatic hydrocarbons or phosphate esters. |
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Temperature Range (dry heat) |
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low |
high |
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- 50 °F -46 °C |
212 °F 100 °C |
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Application Advantages |
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» good resistance to brake fluids » good resistance to water |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » hydraulic brake systems seals and diaphragms » plumbing applications |
» poor weather resistance » poor petroleum oil and solvent resistance |
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Temperature Range (dry heat) |
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low |
high |
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- 60 °F - 51 °C |
175 °F 79 °C |
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Application Advantages |
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» excellent strength and abrasion resistance » good resistance to petroleum oils » good weather resistance |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » seals for high hydraulic pressure » highly stressed parts subject to wear |
» poor resistance to water » poor high temperature capabilities |
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Temperature Range (dry heat) |
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low |
high |
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-75 °F -59 °C |
450 °F 232 °C |
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Application Advantages |
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» excellent extreme temperature properties » excellent compression set resistance » very clean, low odor and taste |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » seals (static) for extreme temperature applications » food applications » medical devices » FDA applications |
» typically not good for dynamic seals due to friction properties and poor abrasion resistance |
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Temperature Range (dry heat) |
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low |
high |
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-75 °F -59 °C |
450 °F 232 °C |
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Application Advantages |
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» excellent extreme temperature properties » excellent compression set resistance » very clean, low odor and taste |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » seals (static) for extreme temperature applications » food applications » medical devices » FDA applications |
» typically not good for dynamic seals due to friction properties and poor abrasion resistance |
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Temperature Range (dry heat) |
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low |
high |
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- 60 °F -51 °C |
220 °F 104 °C |
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Application Advantages |
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» excellence compression set » good resilience and abrasion » good surface friction properties |
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Primary Uses |
Application Disadvantages |
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O-rings, rubber seals and custom molded rubber components for: » rubber to metal bonded vibration isolators and mounts » automotive diaphragms » FDA applications for food and beverage seals |
» poor resistance to attack by petroleum oils » poor ozone, UV resistance |